ACCording to the composition of the crude oil and depending on the demands of the market, refineries can produce different shares of petroleum products.
energy carriers
The largest share of oil products is used as “energy carriers”, i.e. various grades of fuel oil and gasoline. These fuels include or can be blended to give gasoline, jet fuel, diesel fuel, heating oil, and heavier fuel oils. Heavier (less volatile) fractions can also be usedproduce asphalt, tar, paraffinwax, lubricating and other heavy oils. Refineries also produce other chemicals, some of which are used in chemical processes to produce plastics and other useful materials.
Since petroleum often contains a few percent sulfur-containing molecules, elemental sulfur is also often produced as a petroleum product. Carbon, in the form of petroleum coke, and hydrogen may also be produced as petroleum products. The hydrogen produced is often used as an intermediate product for other oil refinery processes such as hydrocracking and hydrodesulfurization.
Bitumen
BITUMEN is an oil based substance. It is a semi-solid hydrocarbon product produced by removing the lighter fractions (such as liquid petroleum gas, petrol and diesel) from heavy crude oil during the refining process. As such, it is correctly known as refined bitumen. In North America, bitumen is commonly known as “asphalt cement” or “asphalt”. While elsewhere, “asphalt” is the term used for a mixture of small stones, sand, filler and bitumen, which is used as a road paving material. The asphalt mixture contains approximately 5% bitumen. At ambient temperatures bitumen is a stable, semi-solid substance.
The vast majority of refined bitumen is used in construction: primarily as a constituent of products used in paving and roofing applications. According to the requirements of the end use bitumen is produced to specification. This is achieved either by refining process or blending.
It is estimated that the current world use of bitumen is approximately 102 million tonnes per year. Approximately 85% of all the bitumen produced is used as the binder in asphalt for roads. It is also used in other paved areas such as airport runways, car parks and footways.
Production of asphalt
Typically, the production of asphalt involves mixing sand, gravel and crushed rock with bitumen, which acts as the binding agent. Other materials, such as polymers, may be added to the bitumen to alter its properties according to the application for which the asphalt is ultimately intended. A further 10% of global bitumen production is used in roofing applications, where its waterproofing qualities are invaluable.
The remaining 5% of bitumen is used mainly for sealing and insulating purposes in a variety of building materials, such as pipe coatings, carpet tile backing and paint.
Petroleum bitumen
Petroleum bitumen is often confused with tar. Although bitumen and coal tar are similarly black and sticky, they are distinctly different substances in origin, chemical composition and in their properties. Coal tar is produced by heating coal to extremely high temperatures and is a by-product of gas and coke production. It was widely used as the binding agent in road asphalt in the early part of the last century, but has since been replaced by refined bitumen.
Bitumen is also sometimes confused with petroleum pitch which, although also derived from crude oil, is a substance produced by a different process from that used for refined bitumen. Petroleum pitches are the residues from the extreme heat treatment or “cracking” of petroleum fractions. Their properties and chemical composition are therefore quite different from those of bitumen.
Naturally-occurring bitumen, sometimes also called natural asphalt, rock asphalt, lake asphalt or oil sand, has been used as an adhesive, sealant and waterproofing agent for over 8,000 years. But it occurs only in small quantities and its properties are quite different from refined bitumen.
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